| Dimension | Dimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box. |
| Size | All Custom Size and standard sizes are Available. |
| Quantities | 100 to 500,000 boxes can be ordered in one month. |
| Paper Stock | 10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock. |
| Printing Type | Offset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors. |
| Finishing Or Add ons | Soft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling. |
| Additional Options | Creasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping) |
| Design Proofing | Box Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid) |
| Turnaround Time | Standard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra. |
| Expedite Turnaround Time | Once the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved. |
| Shipping services | We use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests. |

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Mailer Box
Ship your products in style with our Custom Mailer Box — fully tailored in size, material, print and finish to match your brand. Built for e-commerce, subscription boxes or retail dispatch, this packaging solution protects your content and turns every delivery into a brand moment.
Key Features
- Premium Quality Stock
- Precise Sizing
- Accurate Colors
- Lively Printing
- Maximum Strength & Retention
Why 99 Custom boxes
- As Low as 100 boxes
- Precise Sizing
- Free Shipping Worldwide
- 14 Days Turnaround time
- Free Design Support
Payment Options:
Request A Quote
Specifications
Description
Description
Custom Mailer Box – Premium Packaging for Shipping & Unboxing
When your products arrive at your customer’s door, the packaging is the first physical touchpoint. Our Custom Mailer Box isn’t just a shipping container—it’s a branded experience. With the right structure and styling, a mailer box helps you protect the product, reinforce brand identity and deliver a memorable unboxing moment.
Fully Customisable Size, Structure & Materials
No product is one-size-fits-all, and neither should your box. With our Custom Mailer Box you define the internal dimensions, flap style, closure type (tuck flap, self-locking, adhesive seal) and material strength. Choose from corrugated board, kraft board or coated paperboard depending on your product weight and brand aesthetics. Whether you’re shipping apparel, accessories, subscription kits or cosmetics, the box is designed to fit and perform.
Premium Printing & Finishing Options
Your packaging is a canvas for your brand. With full-colour (CMYK) or optional Pantone-matched printing, your logo, colours and visuals will appear sharp and consistent. Elevate the design with finishes like matte or gloss lamination, soft-touch coating, spot-UV varnish, foil stamping or embossing. These finishing touches turn the mailer from a shipping utility into a premium brand statement.
Built for Protection, Logistics & Presentation
A mailer box must do more than look good—it must travel well. Our Custom Mailer Box construction is engineered to withstand transit, stacking and handling, while the internal fit ensures minimal movement of your product. The closure mechanisms keep contents secure, and the branded exterior continues the customer experience from mailbox to reveal. It’s designed for both functional protection and brand elevation.
Ideal for E-Commerce, Subscriptions & Retail Dispatch
Whether you’re fulfilling direct-to-consumer orders, sending subscription packs, or dispatching promotional kits, the Custom Mailer Box adapts to your need. It’s great for light-to-medium weight items, gift sets, clothing, tech accessories or lifestyle goods. The branded outer box enhances shelf appeal, reduces perceived “just shipping packaging” and strengthens the unboxing experience.
Eco-Friendly Options for Responsible Brands
Sustainability is key for many brands—and packaging should support that. You can choose recyclable or FSC-certified board stocks, avoid heavy plastic laminates, and use eco-friendly inks and coatings. With the Custom Mailer Box you don’t have to sacrifice look or function to reduce environmental impact—making your packaging aligned with your brand values and the expectations of today’s consumers.
Why Choose Our Custom Mailer Box?
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Fully customised size, structure and closure to suit your product
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High-quality materials built for durability and shipping performance
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Premium printing and finishing for branded impact
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Ideal for e-commerce shipments, subscription boxes, retail dispatch
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Eco-friendly material options available for sustainable branding
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Expert support from design to production for consistent quality
Order Your Custom Mailer Box Today
Make your packaging part of the customer journey—not just an afterthought. From initial concept and size specification to artwork upload, proofing and full production, we guide you every step. Whether you are launching a new product line or reinforcing your shipping brand, our Custom Mailer Box delivers reliability, premium feel and brand enhancement. Upgrade how your packages arrive—packaging that protects, presents and promotes.
United States
